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Printing Equipment
First Page > News > Printing Equipment > The application of Zhishan K1 Series Servo on large UV printer
The application of Zhishan K1 Series Servo on large UV printer
Views:3728   Time:2018-7-26
UV printer is a high-tech plate-free full-color digital printing machine. It can be used for color photo printing on the surface of various materials. The advantages of UV printers: one-time printing, plate free, bright and colorful, wear resistance, UV protection, simple and convenient operation, fast printing, fully meet industrial printing standards.

1. Introduction


UV printer is a high-tech plate-free full-color digital printing machine. It can be used for color photo printing on the surface of various materials. 


The advantages of UV printers: one-time printing, plate free, bright and colorful, wear resistance, UV protection, simple and convenient operation, fast printing, fully meet industrial printing standards.


Application industry: It can be widely used in the leather textile industry, gift processing industry, signage industry, decoration industry, glass industry, furniture sliding door industry, exhibition display industry, cardboard packaging industry, etc.


The equipment can be used on many kinds of soft materials, such as cloth, plastic, timely stickers, PVC, reflective film, carpet, leather, etc.; rigid media such as glass, ceramic tiles, metal, ceiling, aluminum plate, wooden board, door panel, acrylic board, organic glass Board, foam board, corrugated board, etc.


2. Equipment features


(1) The printing process is optimized, subtracting some traditional process such as plate making, film, color registration, etc., printing faster and cost less, and can support various output software and various file formats.

(2) The UV ink will be dry just after spray and won’t fade. Reliable technical guarantees have been obtained in terms of technical difficulties such as nozzle control, weak solvent ink printing control, color curing intensity, and media transmission accuracy.

(3) The UV printer uses the latest LED cold light source technology without heat radiation.

(4)  Instant lighting, no preheating. Low temperature on the surface temperature of the printed material and won’t deform easily.

(5) Application of the latest generation of nozzles. The ink dot size is intelligently distributed and has higher printing accuracy than traditional UV machines.

(6) Applications of water cooling (water circulation) method. Has a good light-curing effect even in hot summer without air conditioning environment.


3. System construction and debugging requirements


Servo configuration: K1ADS08AA, K1AD08AB

Motor model: Y-axis 80ST-M02430; X-axis 60 inertia 400w

Principle: The system sends pulses to control the operation of the printing part, and calculates the position of the motor through an external grating ruler to determine the distance of spray printing.


4. Related parameter settings


Parameter number

Settings

meaning

PA 000

0011

Location mode

PA 005

5

Motor code

PA 006

20

Manufacturer code

PA 100

1600

Speed loop gain

PA 101

10000

Speed loop integral

PA 102

200, 110

Position loop gain

PA 109

0, 50

Feedforward

PA 110

0, 50

Feedforward filter time

PA 205

50

Position command and deceleration time

PA 509

9909

Internal enable

PB 000

0011

Location mode

PB 005

4

Motor code

PB 006

20

Manufacturer code

PB 100

800

Speed loop gain

PB 101

2000

Speed loop integral

PB 102

200

Position loop gain

PB 109

50

Feedforward

PB 110

50

Feedforward filter time

PB 509

9909

Internal enable


5. Commissioning results


1. Set the position command acceleration and deceleration time 205 parameter to 500, which can meet the requirements of smooth jog operation;
2. Set the position loop ratio parameter 102 to 110, parameters 205 to 50, to meet the requirements, no appear of jitter and glide under continuous operation.

Figure 1 below, PA100 = 2600, PA101 = 10000, PA 102 = 110, PA 103 = 500 waveforms of continuous operation, the speed loop integral increases and the continuous operation effect will not appear "creeping" phenomenon.


Figure 2 below, PA100 = 2600, PA101 = 10000, PA102 = 110, PA103 = 500 system jog waveform chart, smooth operation, meet customer requirements.


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